CUT-AND-SEW APPAREL MANUFACTURING

Cut-and-Sew Apparel Coordination & OEM Manufacturing

Export-grade apparel production coordinated across audited Tamil Nadu garment clusters. We convert our in-house woven fabrics into finished woven shirts, cotton kurtas, traditional dhotis, and canvas tote bags under strict AQL 2.5 standards.

Garment Manufacturing Lines

All Woven Shirts Manufacturing (Men's & Women's OEM)

AQL Level: ASTM / ISO AQL 1.5 - 2.5 Export Standards | Monthly Capacity: 45,000 Woven Shirts / Month

End-to-end woven shirt manufacturing designed for apparel brands that demand zero friction between fabric supply and garment construction. We control the entire value chain—weaving the poplin, linen, or twill in Erode, executing lab-dip shade matching, precision pattern making, and coordinating industrial cut-and-sew assembly with strict AQL 2.5 compliance.

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Kurtha & Kurtha Pants Manufacturing (Men's & Women's)

AQL Level: AQL 2.5 Major / 4.0 Minor | Monthly Capacity: 35,000 Kurtha Sets / Month

Bridging traditional South Indian weaving mastery and modern garment silhouettes. Our kurtha manufacturing coordination leverages in-house dobby patterns, pure linen, and breathable organic cottons. Engineered for domestic retail giants and global ethnic fashion brands requiring flawless placket alignments and reliable bulk turnaround.

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Dhoti Garments & Veshtis (Zari Border & Readymade Dhoti Pants)

AQL Level: ASTM 4-Point Greige / 100% Visual Inspection for Whiteness & Zari Symmetry | Monthly Capacity: 60,000 Dhotis / Month

Erode is the world-renowned epicenter of pure cotton dhotis (veshtis). Vasanthaa Textiless coordinates large-scale production of high-count combed cotton dhotis woven with genuine gold and silver zari borders, alongside modern ready-to-wear tailored dhoti pants. Supplying major temple boards, wedding distributors, and retail chains across India, Singapore, Malaysia, and the Gulf.

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Cotton Bag & Canvas Tote Manufacturing (100% Eco-Friendly OEM)

AQL Level: AQL 2.5 Major (Weight Load Tested to 20kg+) | Monthly Capacity: 100,000 Cotton Bags / Month

Manufactured from our own airjet and projectile woven duck canvas and organic greige cloth. Designed for global retailers, supermarkets, and corporate brands seeking sustainable promotional bags. Engineered with heavy reinforced stitching to carry loads up to 20kg without seam fatigue.

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All Garments Manufacturing & Cut-and-Sew Coordination (OEM)

AQL Level: ASTM D5430 (Fabric) + AQL 2.5 (Finished Garment Cut-and-Sew) | Monthly Capacity: 120,000 Finished Garments / Month (Across Coordinated Facilities)

For fashion brands, workwear institutions, and sourcing directors who need a single accountable partner. We bridge fabric engineering and garment assembly under one roof: from the loom in Erode to cut-and-sew factories in South India's garment clusters. You provide the tech pack; we deliver retail-ready apparel to your warehouse.

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